For processes that demand continuous production of gases such as oxygen and nitrogen, on-site production is preferred. Berg GaseTech GmbH deals in offering highly efficient industrial oxygen producer machines, PSA O2 generators and nitrogen PSA systems. These systems not only make improvements to this efficiency but also sweeping cost savings and environmental improvements.
The Need for Industrial Gas Generation
Oxygen is used vastly in Medical and food industries, while nitrogen is widely used in production, construction and manufacturing industries. For instance, oxygen as we shall soon establish, is incredibly important in the steeld especially with regard to its role in bringing down carbon emissions during the metal manufacturing process. Likewise, nitrogen applies its function in the food and beverages industry as a method to stop oxidation of food items during packaging and storage.
Traditionally, firms have procured gas from external sources mainly as canned gas which may be in cylinders or liquid gas tanks. However, purchasing gas from other suppliers can be expensive and unreliable at the same time. This also leads to many deliveries which may also create operational issues and a corresponding transport cost that can be offset by on-site gas generation.
Industrial Oxygen Generator Machines
Available in industrial oxygen generator machines that applies Pressure Swing Adsorption (PSA) technology to offer high purity oxygen when required by the client. PSA operates under the principle of pulling in air from the environment and then passing it through a row of adsorbent media that filter out oxygen from other gases including nitrogen and argon.
The advantages of these systems are numerous:
Continuous Oxygen Supply:
There is no longer a pressure of constant dependence on external oxygen suppliers for the smooth running of their businesses.
Cost Efficiency:
On-site oxy-gen generation frees the expenses of transporting and storing gas cylinders or tanks in the vicinity.
High-Purity Oxygen:
PSA oxygen generators supplied by Berg are able to produce oxygen of up to 95% purity with its application extends to welding, steel making and medical sectors.
It is for this reason that companies stand to benefit greatly from realizing their outcome-generation goals by purchasing industrial oxygen generators since it has been established that they can reduce their gas costs directly by a remarkable margin, all the while improving production efficiency in the process. These systems are flexible and can fit as per set needs for various types of businesses.
PSA O2 Generators
Berg own Pressure Swing Adsorption (PSA) is at the centre of their O2 generators of PSA that allows selective adsorption of nitrogen and other unwanted substances in the air in order to produce oxygen. The system works on a cycle, where in one tank the nitrogen is adsorbed while in the other the oxygen is desorbed making it possible to constant supply of high purity oxygen.
Key Features:
Energy Efficiency:
PSA systems are created to reduce energy consumption through the use of enhanced adsorption materials that can capture nitrogen with incredible ease.
Minimal Maintenance:
The non-sophisticated motion technology in comparison with the other ways of natural gas production makes PSA O2-generation relatively free from routine maintenance and, therefore, time-consuming, which would have a significant impact on the overall cost.
Eco-friendly:
A system that can produce oxygen on-site will help decrease the ecological consequences of moving gas from manufacturing industries to consumers.
Such generators are of much significance in processes like those involved in distributing oxygen for wastewater treatment or supplying oxygenated water for fish farming.
Nitrogen PSA Systems
The company’s nitrogen pressure swing adsorption or PSA systems are yet another illustration of its state-of-the-art gas generation technologies. Nitrogen is required in electronics, pharmaceutical engineering, and the food industry. For example, Nitrogen is well utilized in the electronics industry in developing an inert environment for manufacturing semiconductors to avoid oxidation and contamination.
PSA nitrogen generators work using the Pressure Swing Adsorption technology through a carbon molecular sieve to separate nitrogen from oxygen. The crossing blocks the small oxygen molecules while the larger nitrogen molecules can pass through hence providing high pure nitrogen gas.
Benefits of Nitrogen PSA Systems:
Uninterrupted Supply:
As with oxygen PSA generators, nitrogen PSA systems give nitrogen as a continuous stream with fresh product deliveries not required frequently.
Cost Savings:
Mobile nitrogen generation is another important safety feature because it cuts down operational expenses associated with large gas cylinders or tanks.
High Purity:
The nitrogen generation by the PSA nitrogen PSA systems can reach concentrations of up to 99.999% which meet all the industries that require high purity gaseous nitrogen such as the pharmaceutical, food packing industries among others.
Applications Across Industries
The versatility of oxygen and nitrogen PSA generators makes them indispensable across various sectors:
Healthcare:
Hospitals and other medical facilities employ them for consistent supply of medical oxygen needed for surgery operations, patients and other forms respiratory treatments.
Food and Beverage:
In food packaging, nitrogen is employed to remove oxygen from packets to enhance the storage period of diverse perishable products.
Metallurgy:
Oxygen finds extensive utility in metallurgical operations related to steelmaking aimed at lowering the carbon presence and improving furnace performance.
Oil & Gas:
Nitrogen gas is also used in the oil and gas extraction to clear and pressure pipelines, since the gas prevents formation of explosive settings by minimizing the amount of available oxygen.
Why Choose Berg GaseTech?
Berg is among the leading companies in the manufacturing of gas generation systems for the simple reason that, at Berg , quality is a family affair and the company goes to great lengths to innovate its current products. Here are some reasons why industries choose Berg systems:
Customized Solutions:
The systems are custom built to address demand of a particular industry-the need for high oxygen generation for instance for steel production or very high nitrogen purity as used in the pharmaceutical business.
Energy Efficiency:
Berg also strives in identifying more efficient technologies that results in less cost of operations among industries.
Sustainability:
On-site generation gas production is less costly and greener than the other forms of gas delivery since it cuts out the regular delivery and the emissions that go with it.
Final Thoughts
Berg GaseTech serves a special niche as more industries look for ways to trim down operating expenses: industrial oxygen generator machines, O2 generators of PSA, and nitrogen PSA systems are viable and sustainable solutions. This way businesses can get pure oxygen or nitrogen generated on site and get a secure and uncommonly expensive as well as eco friendly gases source.
If you are interested in improving your industrial processes, please get in touch with Berg GaseTech for individual solutions providing oxygen and nitrogen.